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Application technology of activated carbon in industrial waste gas treatment

25 Apr , 2025
Adsorption mechanism and technical parameters Working principle

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Physical adsorption: Relying on a specific surface area of ​​500-1500㎡/g, it captures small molecular VOCs (such as benzene and formaldehyde) through micropores (<2nm) Chemical adsorption: Surface carboxyl and phenolic hydroxyl groups combine with polar pollutants (such as ethyl acetate) Catalytic oxidation: Modified carbon loaded with MnO₂ or CuO can convert ozone into OH radicals and decompose difficult-to-adsorb organic matter Industry application cases Case 1: VOCs treatment in automobile painting workshop Exhaust gas parameters: Air volume 50000m³/h, benzene concentration 200mg/m³, humidity RH70% System configuration: Honeycomb activated carbon module: pore density 100CPI, thickness 400mm×2 layers Steam desorption system: 0.3MPa saturated steam, desorption rate>92% Operation effect: Emission concentration<20mg/m³, annual solvent recovery 12 tons (value ¥360,000 yuan) Case Example 2: Treatment of isopropyl alcohol waste gas in an electronics factory Challenges: Intermittent emissions (concentration fluctuations of 50-800 mg/m³), containing siloxane impurities Solutions: Silane pretreatment tower (siloxane removal > 95%) Columnar activated carbon (iodine value 1100 mg/g) adsorption tank Nitrogen protection regeneration system (oxygen content < 5%) Results: Emission compliance rate 100%, activated carbon replacement cycle extended to 18 months Case 3: H₂S odor control in a chemical plant Working conditions: Containing H₂S 500ppm, temperature 40-60℃, oil mist Technical solution: Pre-electrostatic dust removal (oil mist removal rate > 99%) Oxidation modified activated carbon (load 5% Fe₂O₃) Two-stage series adsorption (contact time 2.5 seconds) Results: H₂S removal rate > 99.5%, outlet concentration < 5ppm For more information about the application of edible oil purification, please use our contact form to request more information.
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